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http://pesn.com/2005/08/10/9600146_UofFl_Rinse_Dry/
You are here:
PureEnergySystems.com > News > August 10, 2005

A more dry 'rinse' cycle for washing machines will save on dryer energy costs

A team of researchers at the U. of Florida have developed a method that dries clothes 20 percent more during the spin cycle, by reducing the surface tension of the water, using a very small portion of detergent and fabric softener.

Adapted by Pure Energy Systems News


University of Florida chemical engineering doctoral student Daniel Carter demonstrates how a homeowner might pour a clothes-wringing solution into a washer. Carter and Dinesh Shah, a professor of chemical engineering, developed the solution, which forces clothes to shed 20 percent more water during the washer’s spin cycle than under normal conditions. The result: A load of clothes dries faster in the dryer, saving energy and reducing homeowners’ electricity bills.
GAINESVILLE, FLA, USA -- Clothes tend to hold water when being washed, requiring significant energy to dry them.

However, engineers from the University of Florida have developed a compound that coaxes clothes in the washer to shed 20 percent more water during the spin cycle.

The result: A load of clothes dries faster in the dryer, saving energy -- and reducing homeowners' electricity bills and time spent doing laundry.

"We feel it's very cost-effective research and convenient for consumers," said Dinesh Shah, a professor of chemical engineering and director of the UF Center for Surface Science and Engineering.

Shah and Daniel Carter, a doctoral student in chemical engineering, will publish their second article about their research this month in Langmuir, a surface science journal. UF has applied for a patent on the research, which was funded with $200,000 from Procter & Gamble, a major manufacturer of laundry detergent and related products.

More than 56 percent of Americans own electric dryers, with a typical dryer handling 300 loads per year, Carter said. With the average load requiring from 2.7 to 3 kilowatt hours of electricity, that means drying clothes equates to 5 percent of total residential electricity consumption, costing $2.6 billion annually, Carter said.

A conservative 10 percent reduction in drying times would save consumers $266 million annually. But Shah and Carter say they can do better than that.

Their invention: A water-shedding compound created from a mix of common detergents and fabric softeners.

Carter and Shah said the researchers' key insight was that the spaces between tiny fibers in the weave of fabrics comprise minute tubes, or capillaries, which retain water due to surface tension. It's the same phenomenon that causes a submerged straw to hold water when covered at the other end and lifted out of the surface, Carter said.

The researchers reasoned that reducing this surface tension would reduce the water retained by fabric. They first tested this idea using finger-sized copper containers dotted with drain holes. Filled with fabric and water and placed in a centrifuge, the containers mimicked the conditions of spin cycling washing machines – except that the water loss and fabric retention could be easily measured.

When the researchers discovered that some compounds apparently increased water loss, they expanded their experiments to bigger fabrics and a real washer and dryer. In a crowded lab, the dryer sits on a scale, allowing Carter to compare different wet loads by weight at the beginning and end of the cycle, and note their comparative drying times.

Their experiments revealed that combining five parts of a common detergent to one part fabric softener – added before the spin cycle – forced the clothes to shed 20% more water than untreated clothes. The clothes then dried 20% faster.

The 5:1 detergent-to-softener ratio is not all there is to it. The compound is added in very low quantities. Achieving the right mixture and not having it clump up, and knowing the right amount to use, are part of the developed process.

People with chemical sensitivities should know that the hyper-allergenic reactions come mostly from the colors and fragrances of detergents and fabric softeners, not necessarily from the components that enable this surface-tension breakage to take place. Therefore this product should be developed without those colors and fragrances so that the maximum number of people will be able to use it.

The patent has been licensed to Proctor and Gamble, who will be taking the technology to market. It may require addition of a process to be built into washing machines, or it might be engineered into a time-release ball to be added to the laundry.

# # #

SOURCES

CONTACT

Daniel Carter
carted2@ufl.edu
352-392-0823
University of Florida


See also

Page compiled by Sterling D. Allan August 9, 2005
Last updated September 10, 2005

 

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